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Galvanized pipe OEM Options | Brand-Specific Customizations
Galvanized pipe OEM Options | Brand-Specific Customizations
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Galvanized Pipe OEM Options | Brand-Specific Customizations
Product Specifications
Premium-grade galvanized pipes tailored for industrial durability and precision
Parameter | Details |
---|---|
Diameter Range | 10x10mm – 1,000x1,000mm (Square/Rectangular) |
Thickness | 0.3mm – 25mm (Customizable) |
Material Grade | Q195, Q215, Q235, Q345 (Carbon Steel) |
Surface Treatment | Hot-Dip Galvanized (Zinc Coating: 40–600g/m²) |
Length | Standard: 5.8m, 6m, 12m |
Hardness | 80–90 HRA (Vickers) |
Zinc Coating | Hot-dip galvanized: 60–275g/m² (ISO 1461) |
Mechanical Properties
Tensile Strength
Our galvanized steel gas pipe achieves tensile strengths ranging from 315 MPa (Q195) to 630 MPa (Q345). These values ensure structural integrity in high-pressure environments, such as gas distribution systems and HVAC frameworks. For instance, Q235-grade pipes (375–500 MPa) are ideal for industrial scaffolding and underground utilities due to their balanced strength-to-weight ratio.
Bending Strength
The bending strength of galvanized pipes is approximately 60% of tensile strength, allowing flexibility for complex installations like handrails, agricultural machinery, and automotive exhaust systems. This property outperforms galvanized pipe vs black pipe alternatives, which lack zinc protection and are prone to rapid corrosion under mechanical stress.
Identification & Standards
Marking Methods
- ASTM A53/A106: Seamless/welded galvanized steel pipes for general and high-temperature service.
- EN 10255: European standards for dimensional tolerances (e.g., ±1% wall thickness) and zinc adhesion testing.
- JIS G3466: Japanese specifications for structural applications, including earthquake-resistant designs.
- Grade Codes: Laser-etched markings (e.g., "Q235" or "S355") ensure traceability and compliance with OEM requirements.
Weight Calculation
Formula
Weight per meter (kg/m) = (Outer Diameter – Wall Thickness) × Wall Thickness × 0.02466
Example: For a galvanized steel gas pipe with 50mm OD and 3mm thickness:
(50 – 3) × 3 × 0.02466 = 3.48 kg/m .
Custom Shapes
- Round Pipes: Use the standard formula.
- Square/Rectangular Pipes: Weight = (4 × Wall Thickness × (Side Length – Wall Thickness)) × 0.00785.
Stainless Steel Corrosion: Causes & Prevention
Why Does Stainless Steel Rust?
- Surface Contamination: Oil, grease, or iron particles disrupt the passive chromium oxide layer, leading to localized rust.
- Chloride Exposure: Coastal or industrial environments accelerate pitting corrosion in grades like 304/316L.
- Mechanical Damage: Scratches or weld splatter expose raw steel to oxidation.
- Improper Heat Treatment: Incorrect annealing reduces chromium’s corrosion-blocking efficacy.
Key Comparisons & Applications
galvanized pipe vs black pipe
- Corrosion Resistance: Galvanized pipes excel in humid or alkaline environments due to zinc barriers, while black pipes (uncoated carbon steel) require frequent maintenance.
- Cost: Black pipes are 20–30% cheaper initially but incur higher lifecycle costs due to rust replacement.
galvanized pipe vs copper
- Durability: Copper pipes resist acidic water but degrade in alkaline soils, whereas galvanized pipes offer balanced pH resilience.
- Applications: Copper is preferred for potable water (antimicrobial properties), while galvanized suits gas lines and structural frameworks.
galvanized steel gas pipe
- Safety: Zinc coatings prevent methane leaks and static sparks, compliant with NFPA 54/ANSI Z223.1 standards.
- Installation: Threaded or grooved ends simplify joining without specialized welding.
Why Choose Our Stainless Steel Products?
- Superior Corrosion Resistance: Our 304/316L stainless steel outperforms galvanized pipes in marine and chemical environments, with a lifespan exceeding 50 years.
- Certified Quality: ISO 9001, CE, and SGS certifications ensure compliance with global safety standards.
- Eco-Friendly: 100% recyclable with zero toxic leaching, aligning with LEED and BREEAM sustainability goals.
- Custom Solutions: Tailored dimensions (0.13–25mm), finishes (mirror, brushed), and alloy blends (duplex, superaustenitic) for specialized projects.
- Technical Support: Free consultation on welding, corrosion prevention, and load calculations.
