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High-Pressure galvanized pipe | Industrial-Grade Fluid Transport
High-Pressure galvanized pipe | Industrial-Grade Fluid Transport
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$560.00 SGD
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High-Pressure Galvanized Pipe | Industrial-Grade Fluid Transport
Product Specifications
Parameter | Details |
---|---|
Material | Low-carbon steel (Q235, Q345) with hot-dip galvanized coating (70–300 g/m² zinc) |
Standards | ASTM A53, EN10219, ISO 9001, BS1387 |
Diameter Range | 1/2" (21.3 mm) to 12" (323.9 mm) for galvanized drain pipe systems |
Wall Thickness | 1.0–6.0 mm (customizable for high-pressure applications up to 450 psi) |
Length | Standard: 6 m, 12 m; Custom: 1–12 m (precision cutting galvanized pipe services available) |
Surface Finish | Smooth spangled finish (hot-dip galvanized) or matte for industrial use |
Hardness | Rockwell B scale: G350–G550 (ideal for structural and heavy-load uses) |
Max. Working Pressure | 450 psi (3.1 MPa) |
Key Attributes
-
Corrosion Resistance:
- The hot-dip galvanizing process forms a zinc-iron alloy layer, offering 4–6× longer lifespan than standard black steel pipes. Ideal for coastal, chemical, and high-humidity environments.
- Zinc coating acts as a "sacrificial layer," protecting the base steel even if scratched.
-
Impact Resistance:
- Tensile Strength: 330–550 MPa (Grade Q345 recommended for heavy-duty frameworks).
- Bend Strength: Withstands 180° bending without cracking (tested per ASTM A370).
-
Versatility:
- Suitable for galvanized drain pipe systems, HVAC, and high-pressure fluid transport.
- Compatible with cutting galvanized pipe services for tailored installations.
Manufacturing Process
Stage | Description |
---|---|
Material Prep | Steel coils pickled to remove oxides and fluxed for optimal zinc adhesion. |
Pipe Formation | High-frequency induction welding (HFIW) ensures seamless joints for high-pressure use. |
Galvanizing | Immersion in molten zinc (450–465°C) to create a uniform, corrosion-resistant layer. |
Quality Control | Hydrostatic testing (1.5× working pressure) and salt spray compliance (5,000+ hours). |
Technical Specifications
1. Tensile & Bend Strength
- Tensile Strength: Ranges from 330 MPa (Grade Q195) to 550 MPa (Grade Q345). Higher grades are ideal for load-bearing structures like bridges and industrial frameworks.
- Bend Strength: Achieves a minimum bend radius of 2.5× pipe diameter without fracture (ISO 8491 compliance).
2. Weight Calculation
Formula for galvanized pipe weight:
- Example: A galvanized drain pipe with 88.9 mm OD and 4.0 mm WT weighs ~8.3 kg/m.
3. Identification Marking
- Pipes are stamped with:
- Manufacturer’s logo and ASTM standard (e.g., ASTM A53).
- Size and coating type (HDG for hot-dip).
4. Stainless Steel Rust Causes
While stainless steel resists rust due to a chromium oxide layer, corrosion can occur due to:
- Chloride Exposure: Coastal environments or de-icing salts accelerate pitting.
- Mechanical Damage: Scratches or welding disrupt the oxide layer, exposing the substrate.
- Chemical Contamination: Acids or alkalis degrade protective layers.
5. Lead Content in Galvanized Pipes
A common concern is does galvanized pipe have lead in it. Modern galvanizing processes use pure zinc coatings (99.995% zinc) without lead additives, complying with NSF/ANSI 61 for safe drinking water applications.
Why Choose Our Galvanized Pipes?
- Bulk Pricing Advantage: Competitive rates for industrial projects (FOB: $700–900/ton).
- Custom Solutions: Precision cutting galvanized pipe services and threaded ends for fittings.
- Certified Quality: ISO 9001, RoHS, and ASTM compliance with 5,000+ hours of salt spray testing.
- Global Logistics: Sea-worthy packaging and 15–30 day delivery worldwide.
Why Stainless Steel Stands Out
While galvanized pipes excel in cost-effectiveness, our stainless steel products offer unmatched longevity for specialized applications:
- Superior Corrosion Resistance: Chromium-nickel alloys (e.g., SUS 304/316) resist rust even in acidic or marine environments.
- Hygienic & Low Maintenance: Non-porous surface prevents bacterial growth, ideal for food processing and pharmaceuticals.
- High-Temperature Tolerance: Withstands extreme heat up to 870°C, perfect for boilers and exhaust systems.